Artificial Turf Production Line
Artificial turf production lines are three main types of grass silk material we produce: PA(nylon), PP(polypropylene), PE(polyethylene), and the range of application is also different:
Most artificial turf main materials use PE grass silk. Although PA has good wear resistance, but the material is too hard, it is mainly used in landscape grassland; The wear resistance of PP is poor, the site service life is short, the application range is narrow; PE is soft and wear-resistant, and is now the first choice for most sports contact venues.
Product Description：
Artificial turf production lines are three main types of grass silk material we produce: PA(nylon), PP(polypropylene), PE(polyethylene), and the range of application is also different:
Most artificial turf main materials use PE grass silk. Although PA has good wear resistance, but the material is too hard, it is mainly used in landscape grassland; The wear resistance of PP is poor, the site service life is short, the application range is narrow; PE is soft and wear-resistant, and is now the first choice for most sports contact venues.
SPRK-ZCS80×33-1250 Two-color Artificial Turf Single Wire Drawing Unit Introduction and Parameters:
1. Main production of raw materials: PE
2. Production capacity: 80-175 KG / H (dual-host)
3. Installed power: 280KW
4. Actual power: 160KW
5. Installed size: 35 meters long, 4 meters wide and 3 meters high
| 1 | Two main machines |
| 1. Screw: Type 8033 screw is made of 38CrMoALA high quality alloy steel.2. Reducer: ZLYJ200-1:16, type hard tooth surface 3. Drive motor: 37KW 4. Metering pump model: ZB50CC (Bart), horizontal transmission 5. Reducer: GSAF-77-Y4 6. Host touch screen control 7. 1 set of host temperature control cabinet 8. Electrical control system: solid state relay, digital display temperature control table control, 7 heating area of each host, including area 4 of material cylinder, area 1 of long-acting filter screen, area 1 of metering pump, area 1 of nozzle head 9. Single cylinder long-acting filter: aperture Φ 120 length 500mm, with pressure display table 10. Spray wire board: Φ 26540mm / 2 pieces |
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| 2 | Cooling water tank |
| 1. Material: 304 stainless steel 2. The height of the water tank can be adjusted (electric lifting), and the structure can be pushed horizontally to remove the wire spray plate and related components 4. 2 searchlights |
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| 3 | Seven roller pulling machine A |
| 1. Steel roller size: ф 2701250mm / 7, surface hard chrome coating 2. Size of rubber roller: Φ 1301220mm / 2, with pneumatic device 3. Drive motor: 4KW, frequency conversion control 4. Reducer: WPA135-1:40 5. Box-type gear transmission 6. Maximum traction speed: 28 m / min |
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| 4 | Stretch hot water tank |
| 1. Size of water tank: length 4000mm width width 1300mm depth 150mm 2. Copper pipe heating heating, steam heating 3. Material of hot water tank: 304 stainless steel, with insulating layer 4. Active wire split roller: 2 pieces 5. Roller: Φ 1801250mm / 2 pieces |
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| 5 | Five roller tractor B |
| 1. Traction steel roller size: ф 2951250mm / 5 pieces, surface coated with hard chromium. 2. Size of rubber roller: Φ 1301220mm / 1, with pneumatic device 3. Drive motor: 11KW 4. Hard tooth face reducer: R87 5. Box-type gear transmission 6. Line speed: 139m / min |
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| 6 | Shaped hot water tank |
| 1. Size of water tank: length 6000mm width width 1300mm depth 150mm 2. Copper pipe heating heating, steam heating 3. Water tank material: 304 stainless steel, with insulating layer 4. Active wire split roller: 2 pieces 5. Roller: Φ 1801250mm / 2 pieces |
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| 7 | Squeeze unit |
| 1. 2 rubber rollers 2. Motor 1.5 kW |
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| 8 | Triangular roller water removal device |
| 1. Water tank material: 304 stainless steel 2. With a 1.5-KW motor 3. 2.2KW fan |
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| 9 | Five-roll tractor C |
| 1. Traction roller size: ф 2951250mm / 5, the surface of hard chromium 2. Size of rubber roller: Φ 1301220mm / 1, with pneumatic device 3. Drive motor: 5.5KW 4. Hard tooth face reducer: R77 5. Box-type gear transmission 6. Line speed: 135 m / min |
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| 10 | Suction box |
| 11KW fan (plus muffler) | |
| 11 | I-wheel winder (60 ingot) |
| 1. Collection method: 3-row high, double-sided volume collection 2. YLJ 63-8-15 KG, the torque motor 3. I-plate specification: outer circle Φ 260 inner hole Φ 32 Length 265mm 4. Individual switch control in each row 5. Reciating forward and reverse motor frequency conversion control, with 750W-4, pole gear reducer 6. The torque motor is controlled by an electronic voltage regulator |
SPRK-QCS65×33/16 Two-color Artificial Turf Wire One-step Production Line Introduction and Parameters:
1. Main production of raw materials: PP
2. Production capacity: 50-85 KG / H (dual-host unit)
3. Installed power: 260KW
4. Actual power: 145KW
5. Installed size: 34 meters long, 5 meters wide and 3 meters high
| 1 | Main Engine |
| 1. Host machine (2 sets) 2. Screw: Type 6533 screw is made of 38CrMoALA high quality alloy steel.3. Reducer: ZLYJ180-1:16, type hard tooth surface 4. Drive motor: 22KW 5. Model of metering pump: ZB-31.5CC (Bart), horizontal transmission 6. Reducer: GSAF-77 7. Host touch screen control 8. 1 set of host temperature control cabinet 9. Electrical control system: solid state relay, digital display temperature control table control, 7 areas of heating area of each host, including area 4 of material cylinder, area 1 of long-acting filter screen, area 1 of metering pump, area 1 of nozzle mold head (heating and air cooling control of material cylinder) 10. Long-acting filter: Φ 100420mm 11. Spray board: Φ 165 thick 30mm / 64 holes 2 pieces |
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| 2 | Cooling water tank |
| 1. Material: 304 stainless steel 2. The height of the water tank can be adjusted (electric lifting), horizontal push the structure, convenient to remove the spray plate and related components 4. The guide roller is a ceramic roller 5. Two searchlights |
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| 3 | Seven roller pulling machine |
| 1. Traction steel roller size: ф 270720mm, coated with hard chrome / 7 roots 2. Drive motor: 5.5KW, frequency conversion control 3. Reducer: GR 87 4. Box-type gear transmission 5. Maximum line speed: 101 m / min 6. Add the stainless steel panel to the traction box body |
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| 4 | Hot water drawing tank |
| 1. Size of water tank: 3500mm long inner width 750mm inner depth 120mm 2. Water tank material: 304 stainless steel 3. Copper pipe heating heating, steam heating 4. Electrical appliances with temperature automatic control system 5. Traction roller: Φ 180700mm / 2 pieces 6. Active wire split roller: 2 pieces |
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| 5 | Triangular roller water removal device |
| 1. Water tank material: 304 stainless steel 2. With a 1.5-KW motor 3. 2.2KW fan 4. Frequency conversion control |
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| 6 | Seven roller tractor B |
| 1. Traction steel roller size: ф 270720mm, coated with hard chrome / 7 roots 2. Drive motor: 11KW 3. Reducer: GRX87 synchronous belt transmission transmission 4. The fastest line speed is 400m / min 5. Add the stainless steel panel to the traction box body |
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| 7 | Suction box |
| 1. Fan: 7.5 kW (with muffler) | |
| 8 | Curved part |
| 1. Spray head: 16 groups 2. Heating power of the nozzle gas source: 3KW / unit 3. Traction motor: Y90L-8 / 550W 4. Heating power of the traction roller: 2.2KW 5. Traction roller Φ 180190 / 2 root, stainless steel material 6. Welded 10mm steel plate, 1.2mm thick stainless steel material |
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| 9 | Cool conveyor belt section |
| 1. Conveyor belt motor: 750W / 4 pole 2. Reducer: NMRV70-1:80 3. Conveyor belt specification: long 17100 wide 93 thick 3mm Long 8200 wide 93 thick 3mm |
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| 10 | Special winding machine for wire bending |
| 1. Number of ingots: 16 ingots 2. Paper pipe specification: the inner hole Φ 68290 is 4mm thick 3. Finished product specification: Outer diameter Φ 280250mm 4. Cowinding motor: 250W / 4 pole (frequency tension control) 5. Reciprocating rod motor: 250W / 4 pole 6. Traction motor: 370W / 6 pole 7. Maximum line speed: 340 m / min 8. Total power: 14KW 9. The brake spindle seat is made of 45 # steel material |
Twisting Machine+Friction Type Rewinding Machine+Adhesive Production Line:
Artificial Turf Molding Machine Introduction and Parameters:
| 1 | 3/8 Host |
| 1.11KW variable frequency motor 2. Toboard displacement lifting system 3. The effective door width of the artificial turf machine is four meters, and the needle distance is 3 / 8 4. Speed: between 0-500 turn minutes 5. Production grass height: 20-50mm |
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| 2 | Yarn guide system |
| 1.2 1.5KW servo motors 2.2 sets of high-precision speed reducer |
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| 3 | 1 power control cabinet |
| Point movement, slow car start, electronic encoder meter, etc |
Contact Information:
Working time: 8:30-17:00, Monday-Friday (GMT 8+)
Mob |WeChat |WhatsApp: +86 189 136 13799
Email: [email protected]
Website: www.starsplas.com
Office Address:
P.C.215600, Wanda Plaza 3503~3506, No.20 Renmin East Road, ZhangJiaGang | JiangSu | CHINA
Factory Address:
P.C.215628, FengYun Intelligent Science Park, Changfu Road, ZhangJiaGang | JiangSu | CHINA
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