Automatic Batching & Weighing System Technical Specifications
Brand
StarsPlas
Model
DWS-Series
Application
Plastic / Chemical / Building Material
Production Capacity
1000–6000 kg/h
Hopper Capacity
500–5000 L
Weighing Accuracy
±0.1–0.2%
Material Type
Powder / Granules
Feeding Method
Screw Feeding / Vacuum Conveying
Video of Automatic Batching & Weighing System Video
Automatic Batching & Weighing System Description
The Intelligent Automatic Batching & Weighing Systemhelps manufacturers prepare raw materials with high accuracy and efficiency. The system automatically feeds, weighs, and transfers materials according to preset formulas.
It manages different materials during production. These materials include powders, granules, pellets, fillers, and additives. As a result, manufacturers can achieve stable formulas and consistent product quality.
The system combines storage hoppers, feeding units, weighing sensors, discharge devices, and PLC control. Operators can select production recipes through the touch screen. Then, the equipment completes the batching process automatically.
Accurate Feeding and Weighing Process
The system stores raw materials in separate hoppers. Each hopper connects with an automatic feeding device. During operation, the PLC controls each feeder according to the selected formula.
The feeding unit transfers materials into the weighing hopper. Meanwhile, weighing sensors monitor the material quantity continuously. When the weight reaches the target value, the feeder stops automatically.
After that, the system transfers the prepared materials to mixers, extrusion lines, storage equipment, or other production machines. Therefore, the complete process improves production efficiency and reduces manual operation.
Industrial Applications
The Automatic Batching & Weighing System supports many industrial applications. For example, plastic manufacturers use the system for compound preparation and extrusion production.
In addition, chemical plants, building material factories, mineral processing companies, and recycling facilities also benefit from accurate material control.
The system handles different materials, including plastic resin, mineral powder, calcium carbonate, additives, pigments, and recycled materials. Moreover, users can customize the configuration according to production capacity and material characteristics.
Flexible Automation Solution
The system works with mixers, extrusion lines, storage silos, screw conveyors, and vacuum conveying systems. Therefore, manufacturers can create a complete automatic material preparation process.
The PLC control system provides simple operation and flexible formula management. At the same time, the modular design allows easy expansion for future production requirements.
With accurate weighing, intelligent control, and reliable operation, the Intelligent Automatic Batching & Weighing System helps industrial manufacturers improve automation and production stability.
Working Principle
Overview video of the Automatic Dosing & Weighing System for PVC raw material preparation. The video shows the automatic feeding, precision weighing, and material transfer process for PVC resin, fillers, and additives.
The video shows the automatic material conveying process from the large storage silo to the buffer hopper. The system transfers PVC powder, additives, and raw materials efficiently through automatic conveying equipment, providing stable material supply for the dosing and weighing system.
The video shows the pneumatic conveying process from the main storage silo to the buffer hopper. The system uses air conveying technology to transfer PVC powder and raw materials efficiently, providing stable material supply for the automatic dosing and weighing system.
The video shows the manual bag opening and raw material feeding process into the hopper. Operators open material bags and load PVC powder, additives, and other raw materials into the feeding hopper for the automatic dosing and weighing system.
Details
Small Storage Hopper for Automatic Dosing & Weighing System
shows the small storage hopper used in the automatic dosing and weighing system. The hopper stores PVC powder, additives, and other raw materials, providing stable material supply for accurate dosing and automatic batching processes.
Automatic Screw Conveyor System for PVC Powder Material Transfer
the screw conveying process used in the automatic dosing and weighing system. The screw conveyor transfers PVC powder, additives, and other raw materials smoothly from storage hoppers to the weighing unit, ensuring stable feeding and accurate material preparation.
METTLER TOLEDO Weighing System for Automatic Dosing & Weighing Process
the precision weighing system equipped with METTLER TOLEDO weighing components. The high-accuracy weighing solution provides reliable material measurement for automatic dosing, batching, and raw material preparation in PVC and plastic production lines.
What is the Intelligent Automatic Batching & Weighing System used for?
The system is designed for automatic material feeding, weighing, and batching in industrial production. It provides accurate raw material preparation before mixing, processing, or manufacturing.
What materials can the system handle?
The system can handle powders, granules, pellets, fillers, additives, and other bulk materials used in plastic, chemical, building material, and recycling industries.
How accurate is the weighing process?
The standard weighing accuracy can reach ±0.1–0.2%, depending on material characteristics and system configuration.
Can the system connect with existing production equipment?
Yes. The system can be integrated with mixers, extrusion lines, storage silos, conveyors, and other automatic production equipment.
Can the batching system be customized?
Yes. Hopper capacity, feeding units, weighing range, control system, and overall layout can be customized according to different factory requirements.
What are the advantages of automatic batching?
Automatic batching improves production efficiency, reduces manual errors, minimizes material waste, and ensures stable product quality through precise material control.
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Company Profile
ABOUT US
StarsPlas is a fully automatic equipment research and development company focusing on green building materials.
Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.
Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.
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