Automatic Door Panel Packaging Line

Automatic Door Panel Packaging Line

StarsPlas’s PETG flooring design fully automatic packaging equipment can efficiently and precisely complete the packaging process for flooring products.

 Price: ≥185,000$

 Delivery Time: 3-5 months

 Production Capacity:  480 boxes per hour

 Power: 18 kW

 Models: Low-Speed, Standard, High-Speed

Automatic Door Panel Packaging Line

Starsplas fully automatic door panel packaging line supports automatic loading and unloading, measurement, carton folding, sealing, labeling, and seamlessly integrates with WMS systems.Packaging can be precisely customized based on panel dimensions, and additional features such as corner protection devices and impact strips can be added as required.

1.Z-shaped Paper Storage and Feeding Area: Stores Z-shaped paper or individual cardboard sheets, as required. It automatically feeds materials as needed.
2. Carton Making Machine (AB2500F or AB2500): Customized, real-time production of cartons in various sizes based on the dimensions of wooden boards obtained in functional position 4.
3. Cardboard Conveying Area: After cutting, cardboard is transported to the packing station using a conveyor belt equipped with adhesive functionality to prevent shifting during transport.
4. Wooden Panel Feeding & Dimension Measurement: Two sets of feeding structures on the left and right ensure uninterrupted material feeding, enhancing efficiency. These mechanisms also measure dimensions while gripping wooden boards.
5. Packing Area: Cardboard conveyed from position 3 is automatically positioned in the packing area. An automatic positioning mechanism aligns the cardboard with the wooden board’s center. After placing the wooden board onto the cardboard, the feeding structure transports it to the next station.
6. Wooden Panel Packaging Making: This machine folds the cardboard’s long and short sides, carrying the wooden board, and conveys it to the next station.
7. Tape Sealing (Lengthwise): Single-tape sealing in the length direction.
8. Tape Sealing (Widthwise): Three-tape sealing in the width direction.
9. Packed Panel Unloading: An automatic cutting mechanism trims completed, packaged wooden boards and neatly stacks them (single or multiple stacks).
10.Packed Panel Storage Area: Storage area for completed packages.

Automatic Door Panel Packaging Line Video Introduction

https://youtu.be/t9jnG-aIcy0?si=eecVFcn67kNqxvBu

https://youtu.be/t9jnG-aIcy0?si=eecVFcn67kNqxvBu

Technical Specifications

  1. Production Speed:  160 packages per hour
  2.  Installation voltage:  220V
  3.  Rated power:  50/60HZ, 30KW
  4. Carton type: FEFCO 401 & customized (with corner protection folding structure)
  5. Portal frame: Loading: 1 portal frame with 2 vacuum gripping units for loading cardboard and wood panels. Unloading: 1 portal frame with bottom clamps.
  6. Maximum packaging size: 3100 (L) x 1200 (W) x 40 (H) mm 
  7. Minimum packaging size: 1500 (L) x 600 (W) x 27 (H) mm
  8. Air pressure: 0.6-0.8 MPa
  9. Control system (software): PLC (Keyence)
  10. Number of vacuum grippers: 8 (adjustable)
    
    

Success Story

Honor

Application

StarsPlas has launched a PETG flooring packaging production line capable of efficiently and accurately completing the packaging process for PETG flooring products. Its core functions include automatic feeding, sorting, stacking, film wrapping, sealing, labeling, and palletizing, significantly enhancing production efficiency, reducing manual operations, and lowering labor costs.

Project Actual View

Q&A:

Q:Differences and advantages of PETG flooring compared to SPC flooring?

A:PETG flooring materials and processes address issues such as warping, harmful substances, and recycling difficulties found in SPC flooring, prompting manufacturers and consumers to seek better alternatives. Moreover, SPC production lines can be directly used for PETG production, meaning factories won’t need significant initial equipment investments, aiding businesses in a smoother product transition.

Q:Why invest in a PETG flooring packaging production line?

A:Improve production efficiency, reduce manual labor, ensure packaging consistency and precision, while significantly increasing production  quality.

Q:Can the production line accommodate different specifications of products, and is it easy to operate?

A:Yes, our production line is suitable for different specifications and sizes of products, and the user interface is simple and convenient, greatly reducing employee training time and subsequent maintenance costs.

Q:What is the return on investment for the PETG flooring packaging production line?

A:The initial investment in the PETG flooring packaging production line is relatively high, but it significantly improves production efficiency and reduces labor costs. The payback period for the investment needs to be calculated based on the specific input-output ratio of the company. In the long run, the increase in production capacity and the reduction in labor costs will quickly enhance the return on investment.

Contact Information:

Working time: 8:30-17:00, Monday-Friday (GMT 8+)

Mob |WeChat |WhatsApp: +86 189 136 13799

Email:  [email protected]

Website: www.starsplas.com

Office Address:

P.C.215600, Wanda Plaza 3503~3506, No.20 Renmin East Road,  ZhangJiaGang | JiangSu | CHINA

Factory Address:

P.C.215628, FengYun Intelligent Science Park, Changfu Road, ZhangJiaGang | JiangSu | CHINA

Please get in touch
Our expert support team will answer all your questions.

    • Email:
    • TEL:
      +86 512 58108898
    • WhatsApp/Cell:
    • ADD:
      215625, Plant A18 Jinfeng Technology
      Innovation Park, Zhangjiagang, Jiangsu
      Province, PRC