Cost calculation of SPC floor

Time:2021-04-10

The main raw materials of SPC plastic flooring are polyethylene plastic, and selected non-radioactive marble powder. Polyethylene plastic is environmental protection non-toxic renewable resources. In the production process, all added ingredients are completely non-toxic and without radioactivity, and does not contain any heavy metals. Therefore, its environmental protection is no need to worry about and it is real and green floor.
In conclusion, with the increasing demand for Flooring and environmentally friendly flooring materials, new environmentally friendly materials get a important position in floor industry, and demand for this new materials is also increasing.

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SPC_flooring

Main used raw materials

No. Item Unit Actual Dosage Packaging Type
1 PVC powder ton/year 9,698 Jumbo bag
2 DOTP ton/year 1,688 Oil tank
3 Stabilizer ton/year 694 25kg/bag
4 Caco3 ton/year 41,453 Jumbo bag
5 Lubricant ton/year 185 25kg/bag
6 ACR ton/year 585 25kg/bag
7 CPE ton/year 584 25kg/bag
8 PE Wax ton/year 185 25kg/bag
9 OPE ton/year 92 25kg/bag
10 Colorant ton/year 109 25kg/bag
11 Matte film 10000㎡/year 1,420,060 /
12 Wearlayer ton/year 6,057 /
13 Prinyed film m/year 8,655,738 /
14 Carton Set/year 3,777,406 /
15 UV paints ton/year 119 25kg/barrel
16 Banana oil ton/year 7 10kg/barrel
17 Printing ink ton/year 1 5kg/barrel
18 Hot melt adhesive ton/year 44 5kg/barrel
19 Cold melt ton/year 78 /
20 Glass fiber M/year 3,081,967 /
21 Color film 10000㎡/year 1,462,682 /
22 Natural gas 10000㎡/year 172 /
23 Conduction oil ton/year 1 /

Specifications and properties of main raw materials

  • UV coatingpaints
UV Coating

UV Coating

The UV coating used in this project is the plastic matte paint produced by Hunan Sunshine New Materials Co., Ltd. According to the MSDS provided by the manufacturer, the main components of the UV paints are polyurethane 60%, initiator 5%, Degussa OK500 10%, and epoxy pyrocalcine ester 25%.

  • Printing ink
Printing ink

Printing ink

The ink used in this project is oil ink, composition ratio is: resin, color sheets, fillers and other solid content of 40%;Ethyl acetate 35%, butyl acetate 25%.

  • Hot melt adhesive

The hot melt adhesive used in this project is composed of 4,4 ‘-diphenylmethane diisocyanate < 0.5% and polyurethane polymer

99-100%.

  • Stabilizer
Stabilizer

Stabilizer

Used to block or prevent the decomposition of PVC.Commonly used stabilizers are lead compounds: such as three basic lead sulfate, two basic lead phosphite;Metal soaps, such as barium stearate, cadmium stearate, etc.Organic tin compounds, etc.The dosage of stabilizer is generally 2%~5% of the resin.

Cost calculation

According to the actual feedback of the flooring market, the production process and the economic benefit, the following Calculation mainly refer to the part of SPC.

Cost calculation of Rigid core

SPC SPC Floor Rigid Core Formula
序号 原材料/Raw Material 用量/Usage(kg) 报价/Price¥/kg 小计/Total¥
1 PVC树脂粉 100 9 900.00
2 CaCO3 300 0.25 75.00
3 回料 (Recycling material) 100 0 0.00
4 PE蜡 1.1 10.5 11.55
5 氧化蜡 (OPE) 0.5 22 11.00
6 LT-401 4 11 44.00
7 LS-01 3 11 33.00
8 润滑剂(Lubricant G60) 1.2 10.8 12.96
9 钙锌稳定剂(Stablilizer) 7.5 8.5 63.75
用量合计 Total amount 517.30
成本Cost $
每批次成本Cost/batch 1,151.26 177.12
每吨成本Cost/ton 2,225.52 342.39
每平方成本Cost/sqm 19.55 2.85

Comprehensive consumable cost

Standard Thickness: 4mm      
Material cost
No. SPC Flooring Raw Material Cost/m2 Cost $/m2 Remarks
1 Rigid Core 19.550 3.026
2 Printed Film 3.100 0.480 3.2¥/sqm
3 Wearlayer 3.936 0.609 1kg=2.82sqm (0.3mm)   11.1¥/kg
6.453 0.999 1kg=1.72sqm (0.5mm)   11.1¥/kg
4 UV Oil 0.550 0.085 10g/m2      55¥/kg
5 Cusion Pad 3.200 0.495 3.2/m2 (1.0mm)
5.250 0.813 5.25/m2 (1.5mm)
6 Cusion Pad Adhesive 0.150 0.023 6g/m2        25¥/kg
7 Lock Catch 4.522 0.700 0.7$/m2
8 Carton 1.253 0.194 3.5¥/pcs

Carton Height: 55mm
Floor size: 1225mmX190mmX4mm

1 Carton =12 Floors

Instruction Paper 0.027 0.004 500 sheet/package

13.7¥/package

9 Carton Adhesive 0.150 0.023 6g/m2                       25¥/kg
10 Pallet and Packaging Material 0.602 0.093 93.1m2/pallet         56¥/pcs

IPCC Standard

Total Cost : 37.040 5.734

For more details about our products: www.starsplas.com

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