Fully Automatic Artificial Turf Extrusion Line

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Length 66.8 m × Width 4 m × Height 2.3 m

Size

585KW

Power

200-250kg/h

Output

Drawings

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Artificial Turf Extrusion Line Technical Specifications

Screw	38CrMoALA	Material	SS304
Installed Power	585 kW	Actual Power Consumption	350 kW
Output	200–250 kg/h (Main Extruder)	Main Raw Material	PE

The Video of Artificial Turf Extrusion Line

https://youtu.be/Q9eDJ4tPNmY?si=y2v07Ebedoe4OUtF

Automatic Artificial Turf Extrusion Line Description

The StarsPlas Fully Automatic Artificial Turf Extrusion Line is a state-of-the-art manufacturing system engineered for the high-output production of premium synthetic grass for sports fields, landscaping, and residential applications. This complete production line transforms raw PE or PP materials into durable, high-quality turf fibers with consistent color, thickness, and mechanical properties.

Designed for seamless, continuous operation, the line integrates advanced extrusion, precision stretching, and high-speed winding technologies to deliver superior product quality and production efficiency. It addresses the growing global demand for reliable, wear-resistant, and aesthetically pleasing artificial turf solutions.

By integrating raw material feeding, extrusion, stretching, cooling, winding, and automatic control, the line helps manufacturers achieve stable product quality and higher production efficiency.

Stable and Continuous Extrusion

The production process begins with PE, PP, or other suitable polymer materials mixed with masterbatch and functional additives. The materials are automatically fed into the extruder, where precise temperature control ensures uniform melting and stable extrusion.

The specially designed screw and barrel provide efficient plasticization and consistent material flow, helping improve yarn strength, flexibility, and surface quality.

Intelligent Automatic Control

The extrusion line can be equipped with a PLC and HMI control system, allowing operators to monitor important production parameters such as:

Extrusion temperature
Screw speed
Line speed
Stretching ratio
Yarn tension
Production status

Wide Range of Applications

Artificial grass yarn produced by the extrusion line can be used for:

Football and soccer fields
Landscaping artificial grass
Residential gardens
Commercial decoration
Playground surfaces
School sports areas
Golf practice areas
Leisure and recreational spaces

Working Principle

Seven roller traction machine

Hot water Drawing tank

On-line wrapping winder

Details

Waste Yarn Collection

The integrated waste yarn collection system efficiently gathers and removes waste filaments and trimmings during start-up and splicing, maintaining a clean production environment and facilitating material recycling.

Cooling Tank

The dedicated cooling water tank rapidly reduces the yarn temperature after heat setting, effectively solidifying the molecular structure and ensuring consistent final product characteristics.

Heat Setting Oven

The high-efficiency hot-air heat setting oven ensures precise temperature control to thermally stabilize the yarn crimp, permanently locking in the turf's texture and dimensional stability for superior resilience.

Artificial Turf Extrusion Line

FAQ

Q:What are the main benefits of using a fully automated integrated line?
A:The primary benefits are high production efficiency, consistent product quality, and reduced labor costs. An integrated line minimizes material handling, ensures precise control over critical parameters like stretching ratios and temperatures, and significantly improves the durability and uniformity of the final yarn compared to semi-automatic or segmented systems.
Q: What is the difference between a “One-Step” and “Two-Step” production line?
A:A “Two-Step” line typically produces flat yarn that is collected on bobbins and then later fibrillated (split) and wound in a separate process. A “One-Step” line integrates the fibrillation and winding directly into the extrusion and drawing process, streamlining production for specific types of turf yarn.
Q: What is the maximum production capacity?
A:The standard production capacity varies by model. The system can achieve outputs ranging from200-250 KG/H for a dual-host PE line, depending on the specific material, product specifications, and selected configuration.
Q:What types of materials can this production line process?
A:The system is exceptionally versatile and is primarily engineered to process PE (Polyethylene), which is the material of choice for high-performance sports and landscape turf due to its softness and wear resistance. It is also capable of processing PP (Polypropylene) and other polyolefin-based materials .

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ABOUT US

StarsPlas is a fully automatic equipment research and development company focusing on green building materials.

Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.

Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.

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