Automatic Artificial Grass Extrusion Line Technical Specifications
Screw
38CrMoALA
Material
SS304
Installed Power
585 kW
Actual Power Consumption
350 kW
Output
200–250 kg/h (Main Extruder)
Main Raw Material
PE
The Video of Automatic Artificial Grass Extrusion Line
Automatic Artificial Grass Extrusion Line Description
The StarsPlas Fully Automatic Artificial Turf Extrusion Production Line is an advanced and highly efficient manufacturing solution designed for the large-scale production of high-performance synthetic grass fibers. The complete system is capable of processing premium PE and PP raw materials into uniform, durable, and resilient turf yarns widely used in sports grounds, commercial landscaping.
Featuring integrated extrusion, cooling, and winding technologies, this production line ensures stable operation. With its intelligent automation system and optimized production design, it delivers excellent fiber strength, and wear resistance while maximizing production efficiency.
Built to meet the increasing global demand for high-quality artificial turf products, the StarsPlas Fully Automatic Artificial Turf Extrusion Production Line provides manufacturers with a reliable, flexible, and cost-effective solution for producing premium synthetic grass with outstanding performance and appearance.
Automated and Stable Production
Modern artificial grass extrusion equipment is equipped with PLC control. Operators can conveniently adjust key production parameters according to different yarn specifications and production requirements.
The automated design improves production consistency and reduces material waste caused by unstable operating conditions.
Wide Range of Artificial Grass Applications
Artificial grass yarn produced by the extrusion line can be further processed into synthetic turf products for:
Residential and commercial landscaping
Football and sports fields
Schools and playgrounds
Gardens, balconies, and rooftops
Exhibition and event decoration
Public recreational areas
Reliable Solution for Synthetic Grass Yarn Manufacturing
The Automatic Artificial Grass Extrusion Line is a complete production system developed for manufacturing synthetic grass yarn with stable quality and high production efficiency. It is suitable for producing PE and PP grass yarn used in landscaping turf, sports turf, decorative grass, playground surfaces, and other artificial grass applications.
The production line integrates multiple processes including raw material feeding, extrusion, cooling, stretching, shaping, heat setting, and winding. Through continuous and automated operation, manufacturers can reduce manual handling while maintaining consistent yarn dimensions and production quality.
Precise Control for Consistent Yarn Quality
Stable extrusion is essential for producing artificial grass yarn with uniform appearance and reliable mechanical performance. The line uses precise temperature control and synchronized drive systems to maintain stable processing conditions throughout production.
Operators can adjust production speed, extrusion temperature, stretching ratio, and other key parameters according to different product requirements. This flexibility makes the equipment suitable for manufacturing various grass yarn specifications, including different widths, thicknesses, colors, and profiles.
Improve Artificial Grass Production Efficiency
Automation helps simplify daily production management and reduces dependence on manual operation. The centralized control system allows operators to monitor production conditions and make adjustments conveniently.
A well-configured artificial grass extrusion line can help manufacturers achieve:
Stable and continuous production
Consistent yarn dimensions
Reduced raw material waste
Lower labor requirements
Flexible product specification changes
Improved production efficiency
Reliable finished yarn quality
Suitable for Different Artificial Turf Products
The grass yarn produced by the extrusion line can be used to manufacture artificial turf for football fields, gardens, parks, commercial landscapes, balconies, schools, playgrounds, and indoor or outdoor decoration.
For artificial turf manufacturers seeking to expand production capacity or upgrade existing equipment, an Automatic Artificial Grass Extrusion Line provides a practical solution for achieving efficient, automated, and flexible synthetic grass yarn production.
Working Principle
Seven roller traction machine
Hot water Drawing tank
On-line wrapping winder
Details
Waste Yarn Collection
The integrated waste yarn collection system efficiently gathers and removes waste filaments and trimmings during start-up and splicing, maintaining a clean production environment and facilitating material recycling.
Cooling Tank
The dedicated cooling water tank rapidly reduces the yarn temperature after heat setting, effectively solidifying the molecular structure and ensuring consistent final product characteristics.
Heat Setting Oven
The high-efficiency hot-air heat setting oven ensures precise temperature control to thermally stabilize the yarn crimp, permanently locking in the turf's texture and dimensional stability for superior resilience.
FAQ
Q:What are the main benefits of using a fully automated integrated line? A:The primary benefits are high production efficiency, consistent product quality, and reduced labor costs. An integrated line minimizes material handling, ensures precise control over critical parameters like stretching ratios and temperatures, and significantly improves the durability and uniformity of the final yarn compared to semi-automatic or segmented systems.
Q: What is the difference between a “One-Step” and “Two-Step” production line? A:A “Two-Step” line typically produces flat yarn that is collected on bobbins and then later fibrillated (split) and wound in a separate process. A “One-Step” line integrates the fibrillation and winding directly into the extrusion and drawing process, streamlining production for specific types of turf yarn.
Q: What is the maximum production capacity?
A:The standard production capacity varies by model. The system can achieve outputs ranging from200-250 KG/H for a dual-host PE line, depending on the specific material, product specifications, and selected configuration.
Q:What types of materials can this production line process? A:The system is exceptionally versatile and is primarily engineered to process PE (Polyethylene), which is the material of choice for high-performance sports and landscape turf due to its softness and wear resistance. It is also capable of processing PP (Polypropylene) and other polyolefin-based materials .
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Company Profile
ABOUT US
StarsPlas is a fully automatic equipment research and development company focusing on green building materials.
Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.
Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.
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