Gravimetric Material Batching System Technical Specifications
Brand
StarsPlas
Model
ADS-Series
Application
PVC / SPC Flooring / Plastic
Production Capacity
500–5000 kg/h
Hopper Capacity
300–5000 kg
Weighing Accuracy
±0.1–0.2%
Material Type
Powder / Granules
Feeding Method
Screw Feeding / Vacuum Conveying
Video of Gravimetric Material Batching System Video
Gravimetric Material Batching System Description
The Gravimetric Material Batching System automatically weighs, batches, and transfers multiple raw materials according to preset production recipes, providing reliable material preparation for automated production lines.
The system combines storage hoppers, gravimetric weighing units, screw feeders, vacuum conveying equipment, and an intelligent PLC control system. Each material is measured independently using high-precision load cells before being discharged into the mixing or conveying process. This automated operation minimizes manual intervention while improving production consistency.
Unlike traditional volumetric feeding equipment, gravimetric batching continuously monitors the actual material weight throughout the dosing process. The system automatically adjusts the feeding speed to maintain high weighing accuracy even when material density or flow characteristics change. As a result, manufacturers achieve more consistent formulations while reducing raw material waste.
The modular design allows flexible configurations for different production capacities and numbers of raw materials. Additional weighing stations, conveying systems, and storage silos can be integrated as production requirements grow. The system can also communicate with factory MES and ERP systems to support digital production management and automatic recipe control.
The Gravimetric Material Batching System is widely used in PVC compounding, SPC flooring production, WPC manufacturing, masterbatch processing, engineering plastics, chemical powder production, food ingredient preparation, and other industries where accurate ingredient control is essential.
Its stable operation, intelligent control, and scalable design make it an ideal solution for manufacturers seeking higher production efficiency, better material utilization, and fully automated raw material handling.
Working Principle
Overview video of the Gravimetric Material Batching System, demonstrating automatic feeding, precision weighing, and intelligent material batching for PVC, SPC, and WPC production lines.
This video shows the automatic transfer of PVC resin, calcium carbonate, and other raw materials from the main storage silo to the buffer hopper, ensuring a continuous material supply for the gravimetric material batching system.
Pneumatic Conveying Process from Main Storage Silo to Buffer Hopper: This video shows the pneumatic conveying process from the main storage silo to the buffer hopper, ensuring a stable material supply for the gravimetric material batching system.
Manual Bag Opening and Material Feeding Process into Hopper: This video shows operators opening material bags and feeding PVC resin, additives, and other raw materials into the hopper for the gravimetric material batching system
Details
Small Storage Hopper for Automatic Dosing & Weighing System
shows the small storage hopper used in the automatic dosing and weighing system. The hopper stores PVC powder, additives, and other raw materials, providing stable material supply for accurate dosing and automatic batching processes.
Automatic Screw Conveyor System for PVC Powder Material Transfer
the screw conveying process used in the automatic dosing and weighing system. The screw conveyor transfers PVC powder, additives, and other raw materials smoothly from storage hoppers to the weighing unit, ensuring stable feeding and accurate material preparation.
METTLER TOLEDO Weighing System for Automatic Dosing & Weighing Process
the precision weighing system equipped with METTLER TOLEDO weighing components. The high-accuracy weighing solution provides reliable material measurement for automatic dosing, batching, and raw material preparation in PVC and plastic production lines.
What is the advantage of gravimetric batching?
Gravimetric batching measures the actual material weight instead of relying on volume, resulting in higher accuracy and more consistent production.
Which materials can the system process?
The system is suitable for powders, pellets, granules, flakes, and various industrial additives used in plastic, chemical, food, and building material industries.
Can the system manage multiple recipes?
Yes. Operators can store and recall multiple production recipes through the PLC control system.
Is the system customizable?
Yes. Capacity, weighing stations, feeding methods, control systems, and equipment layouts can all be customized to meet specific production requirements.
Can it connect with existing production lines?
Yes. The system can be integrated with mixers, extrusion lines, storage silos, conveying equipment, packaging machines, and factory automation systems.
IF YOU WANT TO KNOW MORE,PLEASE
Company Profile
ABOUT US
StarsPlas is a fully automatic equipment research and development company focusing on green building materials.
Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.
Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.
SPC Stair Nose Bending Machine Description
The SPC Stair Nose Bending Machine is designed for producing accurate and consistent stair nose profiles from SPC flooring materials. By using controlled heating, forming, and bending technology……
Description
During the daily operation of an extrusion production line, some alarm messages may appear on the HMI screen. For machines that have already worked for several years, this is quite normal. The alarm may come from one simple p……
Efficient Curved Profile Forming for Flooring Production
The Flooring Arc Bending Machine is designed for flooring manufacturers that need to produce smooth and accurate curved profiles from SPC, LVT, PVC, vinyl, and other thermoplastic ……