The StarsPlas Fully Automatic Artificial Turf Extrusion Line is an advanced, high-performance production system specifically developed for manufacturing premium-quality artificial grass yarn used in sports facilities, landscaping projects, playgrounds, and residential environments. The line efficiently converts PE, PP, or other compatible polymer materials into synthetic turf fibers with excellent strength, uniform thickness, vibrant color consistency, and outstanding durability.
Engineered for fully automated, continuous production, the system combines precision extrusion, controlled cooling, multi-stage stretching, embossing, fibrillation (optional), and automatic winding technologies into a streamlined manufacturing process. Its intelligent control system ensures stable operation, reduced material waste, and consistent product quality while maximizing production efficiency.
Designed to meet the evolving needs of the global artificial turf industry, the StarsPlas extrusion line delivers reliable performance, low operating costs, and flexible production capabilities, making it an ideal solution for manufacturers seeking high output, superior fiber quality, and long-term operational reliability.
Stable Extrusion for Consistent Grass Yarn
The extrusion system is one of the most important stages in artificial turf manufacturing. Polymer materials such as PE or PP are melted, mixed, filtered, and extruded through specially designed spinnerets to form synthetic grass fibers.
Accurate temperature control and stable extrusion pressure help maintain consistent yarn thickness, color, tensile strength, and surface quality. This is especially important for manufacturers producing landscaping turf, sports turf, playground grass, and decorative artificial lawn products.
Higher Production Efficiency
Modern artificial turf extrusion lines are developed to support continuous industrial production. Optimized screw design, automatic feeding systems, efficient cooling units, and synchronized drawing equipment allow manufacturers to achieve higher production capacity while reducing material fluctuations.
Automatic control systems can also monitor important production parameters, including:
Extruder temperature
Screw speed
Melt pressure
Drawing speed
Cooling conditions
Yarn tension
Production output
These functions make operation more convenient and help reduce dependence on manual adjustments.
Working Principle
Seven roller traction machine
Hot water Drawing tank
On-line wrapping winder
Details
Waste Yarn Collection
The integrated waste yarn collection system efficiently gathers and removes waste filaments and trimmings during start-up and splicing, maintaining a clean production environment and facilitating material recycling.
Cooling Tank
The dedicated cooling water tank rapidly reduces the yarn temperature after heat setting, effectively solidifying the molecular structure and ensuring consistent final product characteristics.
Heat Setting Oven
The high-efficiency hot-air heat setting oven ensures precise temperature control to thermally stabilize the yarn crimp, permanently locking in the turf's texture and dimensional stability for superior resilience.
FAQ
Q:What are the main benefits of using a fully automated integrated line? A:The primary benefits are high production efficiency, consistent product quality, and reduced labor costs. An integrated line minimizes material handling, ensures precise control over critical parameters like stretching ratios and temperatures, and significantly improves the durability and uniformity of the final yarn compared to semi-automatic or segmented systems.
Q: What is the difference between a “One-Step” and “Two-Step” production line? A:A “Two-Step” line typically produces flat yarn that is collected on bobbins and then later fibrillated (split) and wound in a separate process. A “One-Step” line integrates the fibrillation and winding directly into the extrusion and drawing process, streamlining production for specific types of turf yarn.
Q: What is the maximum production capacity?
A:The standard production capacity varies by model. The system can achieve outputs ranging from200-250 KG/H for a dual-host PE line, depending on the specific material, product specifications, and selected configuration.
Q:What types of materials can this production line process? A:The system is exceptionally versatile and is primarily engineered to process PE (Polyethylene), which is the material of choice for high-performance sports and landscape turf due to its softness and wear resistance. It is also capable of processing PP (Polypropylene) and other polyolefin-based materials .
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Company Profile
ABOUT US
StarsPlas is a fully automatic equipment research and development company focusing on green building materials.
Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.
Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.
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