PVC Flooring UV Coating Machine FAT Testing

PVC Flooring UV Coating Machine FAT Testing

Location: Hengzhi, Wuxi, China;
Date: Sep. 12^th, 2018;

 

PVC Waterproof Flooring UV Coating Machine FAT Testing is successfully finished on Sep. 12th, 2018.

This trail run took one days, we appreciated the supporting from StarsPlas partners.  Thanks for all of our suppliers’ free support as well.

Details of PVC Flooring UV Coating Machine FAT Testing:

Step 1: Preparation before UV coating for PVC waterproof flooring: Clean the machine

Dedusting the traction tracks, prevent the dust adsorbed on the surface of PVC flooring. It will affect the quality of the PVC flooring. Clean the roller with alcohol as well.

Step 2: UV coating for PVC waterproof flooring

1. Dust Collector: to remove the dust

2. 4m IR Heater/Leveler: to smooth the surface of PVC waterproof flooring

Technical Parameters:

Model	Dimension	Feeding speed	Weight	Power	Feeding roller	IR heating tube
JZ-600#	2000×1400×1500mm	5-20m/min	1500KG	30kw	Φ140×620mm	0.85kw×630mm
JZ-1000#	2000×1800×1500mm	5-20m/min	1800KG	37.5kw	Φ140×1020mm	1.2kw×1030mm
JZ-1300#	2000×2100×1500mm	5-20m/min	2000KG	49.9kw	Φ140×1320mm	1.5kw×1330mm

3. Single Roller Coating: for sticky painting (UV oil)

Technical Parameters:

Model	Dimension	Feeding speed	Weight	Power	Feeding roller	Rubber roller	Doctor roller
JZ-600#	1000×2150×1400mm	5-20m/min	800KG	5.62kw	Φ140×620mm	Φ250×750mm	Φ164×750mm
JZ-1000#	1000×2350×1400mm	5-20m/min	1000KG	7.18kw	Φ140×1020mm	Φ250×1150mm	Φ164×1150mm
JZ-1300#	1000×2650×1400mm	5-20m/min	1300KG	7.18kw	Φ140×1320mm	Φ250×1450mm	Φ164×1450mm

4. Three Lamps UV Dryer: to dry the paint

Technical Parameters:

Model	Dimension	Feeding speed	Weight	Power	Feeding roller	UV lamp
JZ-600#	2500×1000×1400mm	5-20m/min	600KG	14.62kw	Φ100×620mm	6kw×778mm×3
JZ-1000#	2500×1950×1400mm	5-20m/min	950KG	27.37kw	Φ100×1020mm	8.7kw×1178mm×3
JZ-1300#	2500×2250×1400mm	5-20m/min	1800KG	36.95kw	Φ100×1320mm	11.2kw×1490mm×3

5. Single Roller Coating: for sticky painting (UV oil)

6. 4m IR Heater/Leveler: to smooth the surface of PVC waterproof flooring

7. Five Lamps UV Dryer: to dry the paint

8. 2m Belt Conveyor

The Video of PVC Flooring UV Coating Machine FAT Testing:

What is UV coating?

The term UV stands for ultra violet, these are coating that on exposure to certain wavelength of UV Light get cured. This product is a special polyurethane acrylate uv curing matte finish for SPC flooring. Its main features are good coating surface effect, good wear resistance and low odor

 

Advantages of UV coating:

1. SPC flooring with excellent surface effect.
2. Good wear resistance
3. Good adhesion
4. Low smell
5. Good solvent resistance

 

Specification of UV oil:

Technical Parameters:

Item	Data
Appearance	Milky white liquid
Viscosity (40℃)	70±10s
Solid content (GB1758-79(89))	≥95%
Recommend amount of coating	6-10g/m2
Curing energy	700-900mJ/cm2
Curing energy	500-800mW/ cm2
Glossiness (60-degree gloss measuring instrument)	5-8
Adhesive force (GB/T 9286-1998)	0 level
Density (GB/T6750-2007, 23±0.5℃)	1.05-1.15g/cm3
Fineness (GB6753.1-86)	≤40μm

 

Cost of UV oil:

Item	Weight/Unit	1 Pallet	Qty/Pallet	Qty/20’ container	Unit Price	Container Price
UV Oil	20kg/bucket	16bucket	320kg	600bucket/12000kg	10$/kg	120000$

 

How to produce PVC Waterproof Flooring?

PVC Waterproof Flooring Mixing System– PVC Waterproof Flooring Extrusion Machine– PVC Waterproof Flooring UV Coating Machine-Automatic Cutting Machine- Backside Layer Laminating Machine-Recycling System(Crusher and Miller)