Intelligent Ring Type High Speed Fully Automatic Pallet Wrapping Machine Technical Specifications
Ring Speed
0–60 RPM (Adjustable)
Pre-stretch Ratio
250%
Ring Size
2200 mm
Max Load Weight
2000 kg
Standard Film Width
500 mm
Maximum Wrapping Height
2000 mm
Film Roll Capacity
Ø250 mm
Constant Film Delivery Force
Standard
Intelligent Ring Type High Speed Fully Automatic Pallet Wrapping Machine Video Show
Automatic Pallet Wrapping Machine Description
The Intelligent Ring Type High-Speed Fully Automatic Pallet Wrapping Machine is a next-generation packaging solution engineered for manufacturers and logistics centers that require high-speed, stable, and fully automated pallet wrapping. Designed with a servo-driven ring system, this machine delivers wrapping speeds of 45–95 pallets per hour, making it an ideal choice for high-volume production lines in food, beverage, building materials, chemical, pharmaceutical, and warehouse industries.
Unlike traditional turntable wrapping machines, the ring-type structure keeps heavy pallets stationary while the wrapping ring rotates at high speed. This design significantly improves wrapping efficiency, minimizes product movement, and enhances packaging stability for tall or unstable pallet loads.
The machine integrates a complete SIEMENS intelligent control system, servo motors, SICK sensors, FESTO pneumatic components, and industrial-grade electrical parts to ensure reliable long-term operation. Equipped with a 250% pre-stretch film carriage, constant film tension control, automatic film clamp and cut system, and intelligent film roping technology, every roll of stretch film is utilized efficiently, reducing packaging costs while maintaining excellent load containment.
Its modular mechanical and electrical design simplifies maintenance and future upgrades. The optional top sheet dispenser, paper corner protector applicator, lifting conveyor, and top pressure system allow customers to customize the machine according to different packaging requirements.
Built with the latest X-Line IoT remote diagnostic technology, the machine enables real-time monitoring, remote troubleshooting, predictive maintenance, and rapid after-sales support, ensuring maximum equipment uptime and production efficiency.
Efficient Automatic Pallet Wrapping Solution
An Automatic Pallet Wrapping Machine is designed to improve the efficiency and consistency of pallet packaging in warehouses, production plants, and logistics centers. By automatically applying stretch film around palletized products, the machine creates a secure and stable load for storage and transportation while significantly reducing manual wrapping work.
Compared with traditional hand wrapping, automatic pallet wrapping provides more consistent film tension and wrapping layers. This helps improve pallet stability, reduce unnecessary film consumption, and lower the risk of products shifting or becoming damaged during transportation.
Improve Packaging Efficiency
In high-volume production environments, manual pallet wrapping can become a bottleneck. Operators must repeatedly walk around the pallet while stretching and applying the film, which requires considerable time and physical effort.
An automatic wrapping machine completes the wrapping cycle according to preset parameters. Once the pallet enters the wrapping position, the system can control turntable rotation, film carriage movement, wrapping speed, and film tension automatically.
This allows manufacturers to achieve faster and more standardized pallet packaging while reducing dependence on manual operation. It is especially useful for factories operating multiple shifts or handling large numbers of pallets every day.
Stable Stretch Film Wrapping
Consistent wrapping tension is important for maintaining pallet stability. If the film is too loose, products may move during transportation. If the tension is too high, cartons or other packaged products may become deformed.
The Automatic Pallet Wrapping Machine uses controlled film stretching and adjustable wrapping parameters to provide uniform film coverage from the bottom to the top of the pallet.
Operators can adjust settings such as:
Wrapping speed
Film tension
Number of bottom wrapping layers
Number of top wrapping layers
Film carriage lifting speed
Turntable rotation speed
These adjustable parameters allow the machine to accommodate different pallet sizes, product weights, and packaging requirements.
Working Principle
Automatic Pallet Detection & Positioning
The conveyor transports the pallet into the wrapping station. Multiple photoelectric sensors automatically detect pallet dimensions and position the load accurately before wrapping begins.
Film Clamping & Intelligent Wrapping
The stretch film is automatically clamped while the servo-driven ring rotates around the stationary pallet. The film carriage maintains constant film tension and performs programmable wrapping cycles based on product height and packaging requirements.
Film Cutting & Sealing
Once wrapping is completed, the machine automatically cuts, clamps, and secures the film using its heat-type automatic cutting mechanism, ensuring a clean finish without manual intervention.
Finished Pallet Discharge
The wrapped pallet is automatically conveyed to the next production process or warehouse area. Optional top sheet dispensing and corner protection systems can be completed before discharge for enhanced package protection.
Details
High-Speed Servo Ring Drive
Full servo control for lifting, rotating, and film feeding enables wrapping speeds of 45–95 pallets per hour with exceptional stability.
Intelligent SIEMENS Control System
Equipped with SIEMENS PLC, touch screen, inverter, and servo motors for precise motion control, easy operation, and reliable performance.
250% Film Pre-Stretch System
Advanced pre-stretch technology extends every meter of film to approximately 3.5 meters, significantly reducing film consumption and packaging costs.
Automatic Film Clamp & Cut
Fully automatic heat-type film clamping and cutting eliminate manual operation while improving packaging consistency.
Smart Safety Protection
Multiple safety systems include emergency stop optimization, height detection, automatic film replacement protection, overload monitoring, and intelligent alarms for safer operation.
X-Line Intelligent IoT Platform
Remote equipment monitoring, fault diagnosis, maintenance reminders, and software updates improve machine uptime and after-sales service efficiency.
FAQ
Q1. What pallet sizes can this machine wrap?
The standard pallet size is 1200 × 1200 mm, with a maximum wrapping height of 2000 mm. Customized dimensions are available upon request.
Q2. What is the maximum production capacity?
Depending on pallet size and wrapping program, the machine can wrap 45–95 pallets per hour, making it suitable for fully automated production lines.
Q3. Can the machine be integrated with existing conveyor systems?
Yes. The machine supports automatic conveyor integration and can connect seamlessly with upstream and downstream packaging equipment.
Q4. What optional functions are available?
Customers can choose optional features including:
Automatic top sheet dispenser
Automatic paper corner protector applicator
Top pressure device
Lifting conveyor
Barcode/RFID integration
Remote IoT monitoring system
Customized conveyor layouts
Q5. How much stretch film can be saved?
The standard 250% pre-stretch system significantly reduces film usage compared with conventional wrapping machines, lowering packaging costs while maintaining excellent load stability.
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Company Profile
ABOUT US
StarsPlas is a fully automatic equipment research and development company focusing on green building materials.
Our company is committed to providing industry 4.0 automation production solutions in accordance with European and American standards.
Furniture plank whole factory production equipment,Including automatic mixing system, extrusion production line, coating equipment, slotting equipment, laminating equipment and carton packaging equipment.
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