SPC FLOOR Automatic Packaging System Maintenance Instruction

Time:2019-11-18

Content:

  • Regular maintenance
  • Maintenance of reducer
  • Precautions
  • Maintenance of linear slides and continuous bearings

Regular maintenance

Maintenance of reducer

This packaging equipment uses modular row reducer, its maintenance is nothing more than replacing the lubricant. The viscosity of the appropriate lubricating oil must be such that the gear is easy to rub. In the case of high load and impact load, the reducer can fully exert its function.

The following table shows the selection of reducer lubricants:

Use Ambient temperature China Petroleum SHELL OIL MOBIL OIL ISO VG
Conveyor carriage adjustment -5℃~20℃ Guoguang brand extreme pressure oil

HD-150

OMALA OIL 150 MOBIL GEAR

629

ISO VG

EP 150

20℃~40℃ Guoguang brand extreme pressure oil

HD-320

OMALA OIL 320 MOBIL GEAR

632

ISO VG

EP 320

40℃~80℃ Guoguang brand extreme pressure oil

HD-460

OMALA OIL 460 MOBIL GEAR

634

ISO VG

EP 460

Precautions

  • The reducer is manufactured using Guoguang brand extreme pressure oil hd-460.
  • After the initial use for 100 hours, the oil is changed every 2,500 hours after washing the interior and replacing it with new oil.
  • The reducer for the conveyor is flip-chip type, so the unloading and refueling holes have been interchanged, and the refueling pipe has been installed.
  • Insufficient lubrication can cause noise and gear wear.
  • Excessive oil can cause oil leakage.
  • Please add appropriate lubricant to more than half of the fuel gauge (please refer to the fuel gauge).

Maintenance of linear slides and continuous bearings

Most rotating or linear sliding components require lubrication, as shown in the Figure below:

Usually the style of the nozzle is as shown below:

Please bring your own butter into the oil gun as shown below:

The specifications of the oil gun are in various styles, and the oil guns of different sizes are used according to the added grease packing method.

The grease is packaged in the following specifications. It can be directly loaded into the oil gun by using a hose or a hard tube. The large-capacity packaged grease such as iron cans must be loaded into the oil gun.

In the case of this equipment, it is recommended to use general-purpose grease. For some high-speed moving mechanisms such as linear slides, it is recommended to use high-speed grease, which will make the operation smoother and longer.

General purpose grease                                                                    High speed grease

                         

 

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