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Automated Storage System for SPC Flooring Production Lines
The automated storage system (AS/RS) is a smart solution for SPC flooring production, designed to optimize storage space, streamline inventory management, and enhance overall efficiency. Its advanced technology ensures precise and reliable operations.
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Weighting Scale
The weighing and dosing system in SPC flooring lines ensures accurate measurement of raw materials. This precision is crucial for maintaining product quality and consistency throughout the manufacturing process.
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Hot Mixer (SHR-1500A):
1500L capacity with a robust 304 stainless steel barrel, 12mm thick.Powerful 200-215kW Sima motor with ABB inverter for stable operation.Four-layer stainless steel blades with carbide-treated surfaces for durability. Precise temperature control with double thermocouple detection.
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Mixers for SPC Flooring Production Lines (Hot & Cooling Mixers)
Our high-performance mixers, including the SHR-1500A hot mixer and SHR-4500W cooling mixer, are engineered for efficient material blending in SPC flooring production. Built with premium materials and advanced technology, they ensure uniform mixing and optimal processing conditions.
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Cooling Tower System for SPC Flooring Production Lines
The cooling tower system is an essential component in SPC flooring production, designed to efficiently manage heat dissipation and ensure stable operating conditions for equipment. Its advanced design enhances cooling performance while reducing energy consumption.
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Automatic Strapping Machine for Post-Packaging in SPC Flooring Production
The post-packaging automatic strapping machine is specifically designed for SPC flooring lines, ensuring secure and efficient bundling of packaged planks. It optimizes the final stage of production, enhancing both productivity and product safety.
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On-line Winding Machine for SPC Flooring Production Lines
The N100-SE on-line winding machine is a high-performance solution designed for SPC flooring production lines, providing efficient and precise packaging. Its advanced automation and robust design ensure reliable operation under demanding conditions.
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Safety Guardrail System for SPC Flooring Production Lines
The safety guardrail system is a vital addition to SPC flooring production lines, providing robust protection for operators and equipment. It enhances workplace safety while maintaining operational efficiency.
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Gantry Stacker for SPC Flooring Production Lines
The gantry stacker is a vital automation solution in SPC flooring production, designed for efficient and precise stacking of finished planks. Its advanced technology ensures smooth operations, high productivity, and seamless integration with production lines.
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Packaging Machine
The automatic packaging machine in SPC flooring production features advanced robotics for precise handling and packaging. With high-speed operation and integrated quality checks, it minimizes material waste and ensures optimal sealing, enhancing both efficiency and product protection for reliable shipping.
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Digital Printer for SPC Flooring Production Lines
The digital printer is a cutting-edge solution for SPC flooring production, enabling high-resolution printing of intricate designs and patterns directly onto planks. It ensures superior visual quality and customization while maintaining efficiency.
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UV Coating System
With dual roller systems, it allows precise control of coating thickness (5-20g/m²) and features a PLC control system for real-time monitoring, ensuring optimal performance and high utilization rates.
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EB
Digital printing with EB (electron beam) curing offers efficient, eco-friendly, and precise printing. This cutting-edge technology is ideal for industries like building materials, packaging, and furniture decoration, providing innovative solutions for diverse markets.
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Floor Extursion
StarsPlas has launched an advanced SPC floor extrusion production line, where the mixed material is fed into the extruder, heated and molded into sheets or boards in the extruder, and the thickness of the extruded board is precisely controlled to reduce waste.
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RGV System for SPC Flooring Production Lines
The Rail Guided Vehicle (RGV) system is a smart automation solution for SPC flooring production, designed to optimize material transportation and improve operational efficiency. Its advanced navigation and durable construction ensure seamless integration into production lines.
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Extrusion Dust Removal System
An Extrusion Dust Removal System in SPC flooring production eliminates dust and impurities, protects equipment, enhances product quality, optimizes processing efficiency, and maintains a clean, eco-friendly environment. It prevents defects like bubbles, ensuring smooth and durable SPC flooring surfaces.
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SPC flooring recycling production line
SPC flooring recycling production line is a kind of equipment specialized in recycling and processing waste SPC flooring. The SPC flooring recycling production line crushes, separates, recycles and reuses waste SPC flooring through a series of processes and technologies.
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Slotted dust removal
The system can automatically adjust the speed of the dust collector fan according to the change of the actual utilization rate of the configured dust holes, so that the air volume and pressure of the fan are always in the best match with the air volume and pressure required by the dust collection pipe network, so that the output power of the fan is always kept at a minimum; The dust removal system is equipped with start and stop control devices. Dust removal system starts before production and processing system, production and processing system. The dedusting system should be stopped at least 10min after delay;
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Main Mater Ials Silos
SPC flooring production relies on efficient raw material storage for precise feeding, moisture protection, easy maintenance, and real-time inventory monitoring.
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Office (Electronic Control Room)
The Office (Electronic Control Room) for SPC flooring production lines provides a centralized, efficient workspace for monitoring and controlling operations. Equipped with advanced technology, it ensures seamless production management, enhancing overall workflow and ensuring optimal performance for manufacturers.
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Material Conveying Elevating Machine
The Material Conveying Elevating Machine for SPC flooring production line efficiently lifts and transports raw materials, ensuring smooth and continuous operation. Its robust design and high capacity enhance productivity, making it an essential solution for SPC flooring manufacturers aiming for streamlined material handling.
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Automatic Big Bag Unloading Station
It is mainly used for unpacking and unloading the material packed in a big bag. The big bag is lifted to the rack with an electric hoist, and the discharge port under the big bag is manually opened. Material falls by gravity into the silo. Different models are available according to working conditions, plant layout, process and material properties on site.
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Introduction to Multi-Rip Saw for SPC Flooring Production Lines
A multi-rip saw is a critical component in SPC flooring production, designed to enhance efficiency and precision in the cutting process. This equipment ensures consistent plank sizing, reduces material waste, and boosts overall production capacity.
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Profiling System
The grooving system in SPC flooring production precisely cuts grooves into the flooring material for enhanced interlocking and installation. Its advanced technology ensures consistent depth and spacing, improving product performance and ease of use during installation.
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AI Visual Detection
AI vision inspection in SPC flooring production enhances quality control by detecting surface defects and inconsistencies in real time. This advanced technology ensures high precision and reliability, guaranteeing superior product standards and reducing waste.
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Pad Laminating Machine
The backing adhesive system in SPC flooring production utilizes high-performance adhesives for superior bonding strength. Engineered for optimal compatibility with multiple substrates, it enhances dimensional stability and impact resistance, ensuring long-lasting durability and reliability in diverse applications.
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Pad Laminating Machine
The backing adhesive system in SPC flooring production utilizes high-performance adhesives for superior bonding strength. Engineered for optimal compatibility with multiple substrates, it enhances dimensional stability and impact resistance, ensuring long-lasting durability and reliability in diverse applications.
Turnkey Solutions for SPC Flooring Production Line
Support Customization
Production Capacity
0%
Waste rate
Support Customization
Machine Power
Electrical interlock
High safety
Support Customization
Dimensions
100%
AutomaticWhat is SPC Flooring?
SPC flooring, short for stone-plastic composite flooring, is a new type of environmentally friendly flooring made from limestone powder and polyvinyl chloride and other materials under high temperature and pressure.
SPC flooring is an "all-round" flooring material that combines waterproofing, stability, durability, and environmental friendliness. It perfectly addresses the issues of wood flooring being susceptible to water damage and tiles being cold and hard, making it an ideal and popular choice for modern residential and commercial interior design.
High-Quality SPC Flooring Production Line
Our SPC flooring production line is expertly designed for the efficient manufacture of high-quality SPC flooring, offering an advanced solution for producing light-weighted and degradable polypropylene flooring. This complete SPC production line helps you create SPC flooring that meets the growing demand for eco-friendly alternatives in the flooring industry.
Manufacturers of PVC flooring and SPC flooring often worry about the energy consumption of their production lines. However, Starsplas’ SPC flooring production line provides the perfect solution, optimized to reduce energy use and operational costs, while still ensuring top-quality production.
SPC Flooring Advantages
● Excellent stability: Minimal thermal expansion and contraction, excellent dimensional stability, allowing for seamless large-area installation, and suitable for underfloor heating environments.
● Waterproof and moisture-proof: Completely resistant to water immersion, ideal for bathrooms, kitchens, basements, and commercial spaces (such as shops).
● High strength and durability: High surface hardness, highly scratch-resistant and impact-resistant, not easily damaged by table and chair legs or pet paws.
● Environmentally friendly and formaldehyde-free: Main components are stone powder and environmentally friendly resin, free of formaldehyde, benzene, and other harmful substances.
● Easy installation: Mostly uses a click-lock design, assembling like building blocks. While requiring a flat surface, installation is fast.
● Comfortable underfoot feel: Warmer and more resilient underfoot compared to ceramic tiles.
PVC Mixing System
This advanced mixing system combines precision engineering with intelligent automation, enabling manufacturers to create superior quality SPC flooring materials with enhanced efficiency and consistency. By seamlessly blending various raw materials, such as stone powder, PVC, and stabilizers, the mixing system ensures the production of durable, eco-friendly, and visually stunning flooring products.
SPC Flooring Extursion Line
This SPC flooring extrusion line begins with the precise mixing and compounding of raw materials, followed by the extrusion process that forms the SPC flooring layers. The SPC flooring extrusion line incorporates temperature control, calibration, embossing, and cutting processes to produce high-quality SPC flooring products.
UV Coating System
UV coating system utilizes UV curing technology to apply a protective coating to the floor’s surface, enhancing its wear resistance and stain resistance while improving color stability.
SPC Floor Grooving Production Line
The grooving system in SPC flooring production precisely cuts grooves into the flooring material for enhanced interlocking and installation. Its advanced technology ensures consistent depth and spacing, improving product performance and ease of use during installation.
Pad Laminating Machine
The backing adhesive system in SPC flooring production utilizes high-performance adhesives for superior bonding strength. Engineered for optimal compatibility with multiple substrates, it enhances dimensional stability and impact resistance, ensuring long-lasting durability and reliability in diverse applications.
SPC Flooring Packaging Machine
The automatic packaging machine in SPC flooring production features advanced robotics for precise handling and packaging. With high-speed operation and integrated quality checks, it minimizes material waste and ensures optimal sealing, enhancing both efficiency and product protection for reliable shipping.
SPC flooring, with its superior durability, waterproofing, moisture resistance, stability, environmental friendliness, and ease of installation, has rapidly expanded from a residential flooring material to numerous commercial and public sectors, including commercial and retail spaces, medical and educational institutions, industrial applications, and residential and home furnishings.
How to recycle SPC waste for reuse?
Automatic recycling system for SPC flooring production. This recycling system automatically recycles SPC waste such as edge trims and rejected planks from the extrusion line. Automatic recycling system integrates crushing, milling and hot-cut pelletizing to produce reusable SPC granules. Designed for high efficiency and energy saving, it helps SPC flooring factories reduce raw material costs, improve productivity and achieve sustainable production with zero waste.
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