STARSPLAS Unveils AI-Powered SPC Mixing System: 95% Homogeneity at 1500kg/h
Redefining Material Preparation Standards with Self-Learning SPC Mixing System Technology
SPC Mixing System Technological Innovation: Precision Weighing Breakthroughs

1. Advanced Dual-Weighing System (Patented)
Core Advantage:
98.7% Batch Consistency achieved through independent control of:
Main Hopper (2000L capacity):
±0.15% dosing accuracy for base materials (PVC, limestone)
Dynamic compensation for material bridging
Micro-Dosing Unit (5-5000g range):
±0.02g precision for additives (TiO₂, stabilizers)
Anti-static coating prevents particle adhesion
Technical Specifications:
| Parameter | Conventional | STARSPLAS System | Improvement |
| Weighing Speed | 45 sec/batch | 28 sec/batch | 38% Faster |
| Material Waste | 1.8% | 0.3% | 83% Less |
| Calibration Cycle | Weekly | Self-learning | 600% Longer |
2. SPC Mixing System Smart Mass Flow Compensation
Real-Time Adjustment Technology:
Laser-based particle size monitoring (0.5-5mm)
1000+ data points/sec analysis via edge computing
Instant feed rate adjustment (±0.05% deviation)
Case Validation:
Canadian Recycled Material Plant
Raw material density variation: 0.65-0.82g/cm³
Achieved 0.4% formula stability
Reduced rework rate from 12% → 0.7%

3. Rapid Material Switching System
Zero Cross-Contamination Guarantee:
15-second purge cycle between formulas
3-stage cleaning verification:
① Pneumatic blow-off
② Vibration residue removal
③ Laser cleanliness scan
Industry-Leading Performance:
| Material Type | Changeover Time | Accuracy Maintained |
| Virgin PVC | 25 sec | ±0.12% |
| 50% Recycled Content | 35 sec | ±0.18% |
| Color Masterbatch | 18 sec | ±0.08% |
STARSPLAS SPC Mixing System Engineering Edge
Global Certification:
OIML R76 metrology certification
SIL-2 safety level for explosive atmospheres
Client Benchmark:
Brazilian Automotive Supplier
Requirement: 0.1% dosing accuracy for 15 additives
Solution: Custom 8-channel micro-dosing system
Outcome:
✓ 99.2% first-pass yield

Head Office
Our Tel
Our Email
