SPC Flooring Tile Turnkey Project

SPC flooring tile turnkey project details are as follow.

Main specifications of SPC Flooring Tile:

The machines include in the SPC Flooring Tile Turnkey Project

First step: Mixing system (control your formulation)

Compounding the main materials (CaCO3, PVC) and Additives (Stabilizer, ACR, CPE, PE-Wax, Lubricant)

StarsPlas mixing system realizes fully automatic operation and has following advantages.

1) Clean, safe, anti-explosion powder working factory.

2) Accuracy weighing for formulation guarantee to improve the product quality.

3) Double reduce for labor and materials cost.

4) Data traceability for materials and production.

Second step: extrusion machine (mixtures are extruded to SPC board with decoration film and wear layer)

According to the production capacity, you can choose the extruder by yourself, we have three types for choosing now, which are 80, 92, 110 extruders.

1. Normally, we will assemble 90 extruder into production line as blow.

2. Extrusion die is made by 40CR, it is hanger design inside of molds, we can adjust the thickness of SPC floor sheet from 2-8mm by screw in the die.

The mold is very precious and durable, it can be used for more than 10 years.

The size of extrusion die is 1220mm width normally, we also can design the width for you as per your requirements.

3. The edge cutter can cut both sides of the sheet to get accurate width:

4. Online laminating color film and wear layer:

5. Automatic board stacker

Automatic board stacker is very precious to be controlled by PLC, and it can save labor for you with low power consumption, and it also can protect the vinyl sheet with Robert stacker, because the vinyl floor is very thin, it is very easy to be damaged by hand or your staff.

Click here to watch the testing video of SPC Flooring Extrusion Machine

Third step: UV coating machine

UV coating machine is used to make UV coating on the top layer of SPC floor, it can make floor smoother and shinning and more wear-resistance.

Specification of UV coating machine:

Click here to watch the testing video of UV Coating Machine

Fourth step: Click profile machine

Click profile machine is used to cut SPC board into 6-10 pieces, slotting, trimming and chamfering.

Cutting machine is cut the 1220mm width into small width sheet, like 190mm width, 180mm width.

The slotting machine is used to groove mill in the four side of SPC floor, the mill can help you to install the SPC floor easily.

For the click of SPC flooring, you can choose from UNILIN, VALINGE, I4F.

I4F is more and more popular to apply for SPC flooring.

Click here to watch the testing video of Click Profile Machine

Fifth step: Automatic laminating machine (laminate the IXPE pad on the back of SPC flooring)

Cleaning the flooring’s back side by brushing and blowing the surface. After adjusting the flooring straight system, the floors go with the conveyor and coated with glue, going through the heating oven, laminated IXPE pad tightly by two rubber rollers, then trimming.

Specification of automatic laminating machine:

Sixth step: Recycling machine (crusher and pulverizer)

Recycle the waste materials to save your cost.

Click here to watch the testing video of SPC Flooring Recycling Solution.

If you need more details, please click the PDF.