Starsplas Launches Advanced Artificial Turf Production Line for Sustainable Manufacturing

Time:2025-02-12

Jiangsu, China – [2025.02.12] – As global demand for synthetic grass surges in sports, landscaping, and residential sectors, Starsplas introduces its state-of-the-art Artificial Turf Production Line, engineered to maximize output while minimizing operational costs. Designed for both startups and large-scale manufacturers, this turnkey solution integrates cutting-edge automation and eco-friendly technologies.

Artificial Grass Production Line Process

The artificial grass production line follows a sophisticated, multi-step process to ensure top-quality turf. The process begins with polymer extrusion, where high-grade polyethylene or polypropylene is melted and formed into fibers. These fibers are then cooled and stretched to achieve the desired strength and flexibility. Next, the tufting process stitches the synthetic fibers into a durable backing material, creating a uniform and dense grass surface.

After tufting, the artificial turf undergoes coating and curing, where a strong adhesive is applied to the backing for enhanced stability. This is followed by precise trimming and rolling, ensuring the final product meets industry specifications. Each step in the artificial grass production line is optimized for efficiency, sustainability, and superior performance, making it the preferred choice for modern sports fields and landscaping projects.

《See the artificial turf report》

Why Choose Starsplas’ Turf Production Line?

Fully automated production process
- End-to-End Automation: From fiber extrusion → tufting → latex coating → backing → drying → cutting, achieving 98% uptime.
- Intelligent control system: IoT-enabled monitoring adjusts tufting density (5-25 stitches/cm²) and drying temperature (150-200°C) in real time.
Energy-saving and environmentally friendly design
- Energy Recovery System: Captures waste heat from ovens, reducing gas consumption by 30%.
- Zero Waste: 100% recyclable PET/PP materials, compatible with recycled plastic granules.
Flexible customization
- Supports 2m-5m turf widths and 10mm-60mm pile heights.
- Optional modules: UV-resistant coating, diamond-shaped backing, or soccer field line printing.
Global service network
- 24/7remote support + on-site installation within 14 days (60+ countries covered).
- Watch the artificial turf video

Artificial turf straight wire production line

Technical parameters

Parameters	Performance indicators
Maximum output	5,000㎡/day (single-shift)
Fiber bonding machine	Twin-screw, 200-500kg/h capacity
Gluing system	Precision spray (workpiece ±0.1mm)
Drying efficiency	3-8minutes (depending on the height of the grass)
Certification	CE, ISO 9001, SGS

Case Study: GreenTurf USA

Challenge: High labor costs and inconsistent tufting quality.
Solution: Installed Starsplas’ automated line with AI tufting control.
Results:
- 40% faster production (3,200㎡ → 4,500㎡ daily).
- Defect rate reduced to 0.8%.

Limited Time Offer & CTA

Free Consultation: Book a video demo and receive a customized ROI report.
Promotion: Orders placed before [2025.03.31] get 5-year warranty (standard: 3 years).
Contact: +86 18913613799 | Email: [email protected]