The Vinyl Flooring Inspection Machine uses HD industrial cameras and AI vision algorithms to detect surface defects including contamination, scratches, dents, color variation, print defects, coating defects, chipping edges and pinholes. It supports both top and bottom surface inspection and can be installed directly on extrusion or profiling lines. The system is compatible with automated marking machines, PLC production control, and Industry 4.0 factory upgrades.
1.Optical alignment
1.This station adopts a time-sharing line scan mode (one scan captures images under two different light sources).
2.Continuous image acquisition is supported, allowing products to move continuously on the conveyor belt.
3.The defect types detected at this station include scratches, dents, and surface glossiness.
4.Three cameras operate simultaneously at this station, supporting products up to 1500 mm in width.
HW Configuration
Camera
4K Line Scan Cameras (Monochrome)
Camera Parameter
Resolution:4096
Pixel size:7um
Lens Parameter
Lens: Custom Line Scan Lens
FOV:550mm
1 Pixel=0.134mm
Light Model Parameter
Custom Time-Sharing Line Scan Light Source
Optical Solution for Station 1: (Defect Image Example) – Scratch
2.Optical alignment
1.This station supports continuous image acquisition, allowing products to keep moving on the conveyor belt.
2.Defect types detected at this station include foreign matter, edge chipping, and IXPE misalignment.
3.Three cameras operate simultaneously at this station, supporting products up to 1500 mm in width.
HW Configuration
Camera
4K Line Scan Cameras (Color)
Camera
Parameter
Resolution:4096
Pixel size:7um
Lens Parameter
Lens: Custom Line Scan LensFOV:550mm
1 Pixel=0.134mm
Light Model
Parameter
Custom Line Scan Light Source
Optical Solution for Station 2: (Defect Image Example) – Scratch
3.Optical alignment
1.This station uses fly-by shooting (image capture during motion), allowing products to continuously run on the conveyor .
2.This station inspects the click lock dimensions of the product.
3.Two cameras operate simultaneously at this station, measuring dimensions by capturing 1 point on the short side and 2 points on the long side of the product.
HW Configuration
Camera
2 × 12MP Area Scan Cameras (Monochrome)*2
Camera
Parameter
Resolution:4096*3000
Pixel size:3.45um
Lens Parameter
Lens: 0.35X Telecentric Lens
FOV:40.37mm*29.55mm
1 Pixel=9.8 μm
Light Model
Parameter
Custom Light Source
Optical Solution for Station 3 (Defect Image Example) _ Click Lock Dimension Measurement
Overall 3D Schematic Diagram of the Mechanism
https://youtu.be/xQRExSikg8g?si=3E2WZevrf4iZyTNl
About StarsPlas
StarsPlas is an innovative technology enterprise specializing in industrial AI solutions and smart manufacturing equipment. With years of expertise in green and sustainable building material machinery, we focus on delivering Industry 4.0 automated production solutions that meet European and American standards. Our portfolio includes turnkey furniture board production lines, OSB Production Line, Particle Board Production Line, and industrial robots. We are committed to digital transformation, ensuring deep integration of hardware and software for higher efficiency and smarter production. Learn more at:www.starsplas.com /(410) Andrew Fang StarsPlas – YouTube
Upgrade your production with a state-of-the-art OSB Production Line or Particle Board Production Line from StarsPlas. Our team is ready to provide tailored solutions that fit your market and budget.
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